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Stucco Embossed Aluminum Jacketing Roll
Stucco embossed aluminum jacketing is widely used in insulation systems for mechanical pipes, tanks, and equipment. The embossed surface provides better strength, reduces glare, and improves the overall appearance. It is lightweight, corrosion-resistant, and easy to install, making it a preferred material in industrial and commercial insulation projects.
Classification of Stucco Embossed Aluminum Jacketing Roll
Stucco embossed aluminum jacketing can be classified by:
- Alloy type (3003, 3105, 5005, 8011)
- Thickness range (0.3mm – 1.2mm)
- Width & length (customized sheets or coils)
- Surface finish (stucco embossed, moisture barrier laminated, plain finish)
Thickness Options
The thickness of stucco embossed aluminum jacketing depends on the application:
| Thickness (mm) | Common Use |
|---|---|
| 0.3 – 0.4 | Indoor pipe insulation |
| 0.5 – 0.6 | Outdoor pipelines and ducts |
| 0.7 – 0.9 | Tank insulation, heavy-duty areas |
| 1.0 – 1.2 | Industrial equipment and mechanical protection |
Alloy Options
The most popular alloys for stucco embossed aluminum jacketing include:
| Alloy | Features |
|---|---|
| 3003 | Excellent corrosion resistance, widely used in insulation |
| 3105 | Good strength, formability, and durability |
| 5005 | High corrosion resistance for coastal/marine environments |
| 8011 | Good barrier properties, economical choice |
Alloy for Stucco Embossed Aluminum Jacketing
The specific aluminum alloy used for the jacketing defines its inherent mechanical properties, such as strength, formability, and corrosion resistance.
Common Alloys Used:
- 3003 H14 Alloy:
- Characteristics: This is the most widely used alloy for aluminum jacketing. It offers excellent corrosion resistance, good formability, and moderate strength. The “H14” temper indicates a specific work-hardened and partially annealed state, providing a good balance of strength and ductility.
- Why it’s Preferred: Its superior blend of properties makes it ideal for a vast range of industrial applications, ensuring both longevity and ease of installation.
- 3105 H14 Alloy:
- Characteristics: Similar to 3003, but with slightly higher strength. It also provides good corrosion resistance and formability.
- Why it’s Preferred: Used when a slightly stronger jacketing material is required, often for larger diameter piping or equipment.
- 5005 H14 Alloy:
- Characteristics: Known for its excellent corrosion resistance, especially in marine environments, and its good finishing characteristics.
- Why it’s Preferred: While less common than 3003, 5005 alloy may be specified for projects in highly corrosive atmospheres or for specific aesthetic requirements.
The choice of alloy ensures the stucco embossed aluminum jacketing performs reliably in its intended environment.
Packaging
Stucco embossed aluminum jacketing in:
- Rolls (Coils): Easy to handle and cut during installation.
- Sheets: Standard or customized sizes.
- With Moisture Barrier: Polyfilm or Kraft paper to protect against corrosion.
- Export Packaging: Wooden pallets, waterproof wrapping, and steel strapping.
Key Benefits of Stucco Embossed Aluminum Jacketing
- Corrosion resistance for long service life
- Lightweight yet durable material
- Attractive stucco embossed surface finish
- Improved rigidity compared to smooth aluminum
- Easy to cut, fabricate, and install
- Cost-effective solution for industrial insulation
Applications of Stucco Embossed Aluminum Jacketing Roll
Stucco embossed aluminum jacketing roll is in various industries:
- HVAC systems (heating, ventilation, air conditioning)
- Oil & Gas pipelines
- Chemical plants
- Food & beverage factories
- Power plants
- Marine and offshore facilities
- Storage tanks and vessels
Technical Specifications
| Parameter | Standard Value | Testing Standard |
|---|---|---|
| Tensile Strength | 95-145 MPa | ASTM E8/E8M |
| Yield Strength | 35-125 MPa | ASTM E8/E8M |
| Elongation | 10-25% | ASTM E8/E8M |
| Embossment Depth | 0.1-0.3mm | Custom measurement |
| Temperature Resistance | -50°C to +150°C | ASTM D3273 |
Installation Advantages
- Easy Fabrication: Can be cut, formed, and shaped on-site
- Lightweight: Reduces structural support requirements
- Compatibility: Works with various insulation materials
- Weathertight: Provides excellent moisture protection
- Adaptable: Suitable for curved and irregular surfaces
Comparison with Other Materials
| Feature | Stucco Aluminum | Galvanized Steel | PVC Jacketing |
|---|---|---|---|
| Weight | Lightweight (2.7g/cm³) | Heavy (7.8g/cm³) | Medium (1.4g/cm³) |
| Corrosion Resistance | Excellent | Good | Excellent |
| Maintenance | Low | Medium | Low |
| Cost | Medium | Low | High |
| Lifespan | 25+ years | 15-20 years | 10-15 years |
Why Choose Us as Your Supplier?
At Worthwill Aluminum, we have years of experience in producing high-quality stucco embossed aluminum jacketing.
✅ Factory direct supply: We own advanced production equipment, ensuring stable quality and fast delivery.
✅ Quality assurance: Strict inspection and international standards compliance.
✅ Reasonable price: Competitive cost without compromising quality.
✅ Customization: Sizes, alloys, and moisture barrier available upon request.
✅ Trusted by clients: Long-term cooperation with global insulation contractors.
Comparison: Our Advantages vs Other Factories
| Factors | Our Factory (Worthwill Aluminum) | Other Factories |
|---|---|---|
| Production Speed | Fast, efficient, on-time delivery | Often delayed |
| Quality Control | Strict inspection, ISO standards | Inconsistent |
| Pricing | Competitive, factory direct | Higher cost |
| Experience | 20+ years in aluminum industry | Limited |
| Global Clients | Trusted long-term partnerships | Fewer references |
Available Types of Aluminum Jacketing Roll
| Type | Description |
|---|---|
| Stucco Embossed | Standard embossed finish for strength and appearance |
| Smooth Aluminum | Plain finish, economical choice |
| PVDF Coated | Color-coated for better aesthetics |
| Laminated with Polyfilm | Moisture barrier protection |
| Kraft Paper Lamination | For anti-corrosion insulation systems |
Stucco Embossed Aluminum Jacketing
The primary classification of stucco embossed aluminum jacketing revolves around the presence of a moisture barrier. This barrier is crucial for preventing galvanic corrosion and enhancing overall system integrity.
1. Bare (Mill Finish) Stucco Embossed Aluminum Jacketing
This is the standard form of stucco embossed aluminum jacketing without any laminated moisture barrier. It’s suitable for applications where galvanic corrosion is not a concern, or where the insulation system itself provides adequate moisture protection.
2. Moisture Barrier Laminated Stucco Embossed Aluminum Jacketing
This type comes with a factory-laminated moisture barrier on the inner surface (the side facing the insulation). Common barrier materials include:
- Polykraft: A polyethylene film laminated to paper.
- Polysurlyn: A multi-layered co-extruded film of polyethylene and Surlyn polymer. Polysurlyn is often preferred for its superior puncture resistance and lower moisture vapor transmission rate (MVTR).
Why a Moisture Barrier?
- Prevents Galvanic Corrosion: When aluminum comes into direct contact with certain insulation materials (especially those containing chlorides) in the presence of moisture, an electrochemical reaction can occur, leading to corrosion of the aluminum. The moisture barrier acts as a separator, preventing this contact.
- Enhances Moisture Protection: It provides an extra layer of defense against moisture ingress into the insulation system, which can degrade insulation performance.
- Protects During Installation: The barrier can also offer some protection to the insulation during the installation of the jacketing.
Choosing between bare and moisture barrier laminated jacketing depends heavily on the type of insulation used and the environmental conditions.
The Smart Choice for Industrial Insulation Protection
Stucco embossed aluminum jacketing stands out as the premier choice for protecting industrial insulation. Its unique combination of enhanced durability, superior weather resistance, excellent corrosion protection, and aesthetic appeal makes it an invaluable asset in a multitude of industrial applications.
By understanding the importance of its classification (bare vs. moisture barrier), selecting the appropriate thickness and alloy, and ensuring proper packaging, you can guarantee that your insulation systems are clad with the most effective and long-lasting protective material available. Choose stucco embossed aluminum jacketing for a solution that delivers on performance, longevity, and peace of mind.
Stucco embossed aluminum jacketing is a reliable and cost-effective solution for insulation systems. With excellent durability, corrosion resistance, and ease of installation, it is the material of choice for industries worldwide.
Worthwill Aluminum is your trusted partner for high-quality aluminum jacketing. Contact us today to get a quote and start your insulation project with confidence.
FAQ
Q: Can stucco embossed aluminum be used in coastal areas?
A: Yes, especially when using alloys like 3105 or 5005 with enhanced corrosion resistance.
Q: What maintenance is required?
A: Occasional cleaning with water and mild detergent is sufficient.
Q: Is painting necessary?
A: Not required as aluminum provides natural protection, but painting is possible for color matching.
Q: Can it be used for curved surfaces?
A: Yes, the material is formable and can accommodate curved applications.